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Biomass boiler fuel tips-pellets versus chips

Deciding whether to run a biomass boiler on woodchips or pellets
can make a big difference to the viability of installations. Paul
Spackman examines the pros and cons of each.

Look beyond fuel costs and consider logistics to see how a biomass boiler might fit with the farm business.

The three key areas to focus on are fuel sourcing, storage, and
supply to the boiler, says David Turley of the National Non-Food Crops
Centre (NNFCC).

“If you’re looking at supplying your own fuel from an area of woodland then woodchips could be the way to go.”

As well as needing enough woodland, self-supply requires labour to
process timber, plus sufficient space for storing seasoned wood and
chips, he notes. “Chips have about one-third of the energy density of
pellets, so storage can be an issue.”

Farmers also need to factor in the frequency of loading fuel hoppers,
says Knight Frank’s Paddy Hoare. Pellet-fuelled boilers could be a
better option where self-supply is not possible or where limited boiler
accessibility restricts access for tractor-mounted loaders, he says.

“It is much easier to arrange regular deliveries of wood pellets
which can be blown 20-30m straight into the feed hopper using a piped
pneumatic supply.”

Pellets are also a more concentrated fuel with known calorific value, which can give greater efficiency than woodchips, he says.

“If you’re buying-in woodchip, make sure it’s assured to British
Standard. Cheap, non-assured chip could contain too much bark, dust, or
oversized chip, which reduces energy output and causes problems with the
feed auger.”

Prices

While pellets may seem a more efficient, hassle-free option, cost is
typically double that of woodchips. Prices vary considerably, with bulk
pellet prices about £185-190/t, up to £200-210/t (excluding VAT) during
peak demand, the NNFCC says. Bagged pellet prices for the domestic
sector are £223-284/t (including VAT and delivery).

Woodchip prices are more difficult to obtain as much trade is done in
bulk on bespoke quotes, but Mr Turley says prices range from £90-120/t
(excluding VAT) for a 10t load. Spot price for imported chip at a UK
port is about £58/t. This compares with £25-30/t for fresh (about 50%
moisture) home-produced whole-tree chip.

Multifuel boilers are a good compromise as they give farmers the
flexibility to change between fuel types relatively easily, says Mr
Hoare. “You could potentially start off using pellets to ease yourself
into management of the boiler, then switch over to woodchip or another
fuel, such as miscanthus or grain, once the system is established.”

Storage

Dry, well-ventilated storage is crucial, in anything from converted
sheds or feed silos to adapted shipping containers or purpose-built
stores. All must meet key criteria:

  • Watertight from rain and groundwater
  • Adequate ventilation to prevent condensation, aid drying, stop
    harmful gases or dust build-up and reduce risk of moulds developing
  • Allow regular turning of fuel in larger stores to reduce the risk of degradation or “hotspots” developing
  • Be large enough to allow space to tip trailers or operate
    handling equipment. Large stores also allow bulk orders, which can
    reduce unit cost and means longer periods between fuel deliveries.

 Woodchip 
Pros  Cons
Lower cost a tonne (equivalent to about 3.1p/kWh) Bulky material adds to transport cost and requires more storage space, as large as possible and ideally 25cu m
Empty sheds can be used for fuel storage More frequent loading of boiler/feed hoppers
Home-sourced woodchip can use farm labour and woodland Risk of microbial degredation in store where moisture exceeds 30% – fire risk and may release harmful spores
  Chips in long-term storage need turning to aid drying and stop microbial acrivity
  Lower calorific value, 3,500kWh/t, and higher moisture (about 30). Consistency less certain than pellets

 Pellets 
 Pros Cons
Higher energy density than chips and a more consistent producy (typically 8-10% moisture) More expensive (Equivalent to about 4.4p/kWh) – exposure to future price increases
High-bulk density means less storage space is needed – 12-16cu m Dust risk from overhandling pellets – health and safety risk and can cause handling/combustion difficulties
Great flexibility: Pellets can be used in most woodchip systems, whereas chips cannot be used in pellet boilers Pellets can give off carbon monoxide in storage – adequate ventilation is needed
Generally, the most responsive and closest to fossil fuel-based boilers in their maintenance and operation  Pellets less robust than chip – stores need to be watertight to avoid pellets absorbing moisture and disintergrating
Pneumatic delivery reduces the need for vehicle access  

Read More: Wood Pellet Boilers, Wood Chips Boiler

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